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熱噴涂設備-噴鋅機-噴鋁機

 

靜電噴涂主設備系例

熱靜電(dian)粉末噴涂機械(xie)設備(噴鋅機,噴鋁機,噴鋅鋁鎳鋼(gang)機)類別

Thermal spraying equipment (spraying zinc machine, spraying aluminum machine, spraying  injection machine spraying zinc alloy machine) series

·熱(re)靜電(dian)(dian)(dian)噴(pen)(pen)涂料(liao)料(liao)型號過程中(zhong):以(yi)某件(jian)電(dian)(dian)(dian)熱(re)鍋爐將(jiang)靜電(dian)(dian)(dian)噴(pen)(pen)涂料(liao)料(liao)食材(線纜(lan)或粉材)微波加熱(re),遇熱(re)的食材變成熔融(rong)或半(ban)熔融(rong)睡眠狀態的顆粒(li),這樣(yang)的顆粒(li)以(yi)壓縮視(shi)頻(pin)氣體為(wei)扭力以(yi)相應的車速撞擊并行成沉積在基體上(shang),變成具備相應性狀的靜電(dian)(dian)(dian)噴(pen)(pen)涂料(liao)料(liao)層。

·以可以提供(gong)供(gong)暖系統的(de)(de)的(de)(de)不同,可氛圍揮發(fa)法和電(dian)(dian)加熱法。前(qian)面的(de)(de)比(bi)(bi)如(ru)揮發(fa)火花(hua)涂(tu)裝、爆(bao)出涂(tu)裝及高(gao)速收(shou)費站(zhan)火花(hua)涂(tu)裝(HVOF);再者比(bi)(bi)如(ru)焊(han)弧(hu)靜(jing)電(dian)(dian)噴(pen)(pen)砂(sha)生(sheng)(sheng)產(chan)技(ji)(ji)(ji)術(shu)料(liao)及等陰(yin)(yin)(yin)(yin)陽(yang)(yang)(yang)(yang)陽(yang)(yang)(yang)(yang)陰(yin)(yin)(yin)(yin)陽(yang)(yang)(yang)(yang)離子(zi)(zi)靜(jing)電(dian)(dian)噴(pen)(pen)砂(sha)生(sheng)(sheng)產(chan)技(ji)(ji)(ji)術(shu)料(liao)(又(you)分(fen)過熱蒸(zheng)汽(qi)等陰(yin)(yin)(yin)(yin)陽(yang)(yang)(yang)(yang)陽(yang)(yang)(yang)(yang)陰(yin)(yin)(yin)(yin)陽(yang)(yang)(yang)(yang)離子(zi)(zi)靜(jing)電(dian)(dian)噴(pen)(pen)砂(sha)生(sheng)(sheng)產(chan)技(ji)(ji)(ji)術(shu)料(liao)與水(shui)穩等陰(yin)(yin)(yin)(yin)陽(yang)(yang)(yang)(yang)陽(yang)(yang)(yang)(yang)陰(yin)(yin)(yin)(yin)陽(yang)(yang)(yang)(yang)離子(zi)(zi)靜(jing)電(dian)(dian)噴(pen)(pen)砂(sha)生(sheng)(sheng)產(chan)技(ji)(ji)(ji)術(shu)料(liao))。靜(jing)電(dian)(dian)噴(pen)(pen)砂(sha)生(sheng)(sheng)產(chan)技(ji)(ji)(ji)術(shu)料(liao)生(sheng)(sheng)產(chan)技(ji)(ji)(ji)術(shu)對涂(tu)覆行成更重要應響的(de)(de)是靜(jing)電(dian)(dian)噴(pen)(pen)砂(sha)生(sheng)(sheng)產(chan)技(ji)(ji)(ji)術(shu)料(liao)工作室溫(苛刻(ke)的(de)(de)說(shuo),是溶(rong)滴撞擊基豬體面時的(de)(de)工作室溫)和溶(rong)滴撞擊表層的(de)(de)強度。

·斯特爾熱靜(jing)電(dian)(dian)噴砂(sha)軟件系統主耍中用電(dian)(dian)力鐵塔、燈(deng)桿、橋梁格(ge)局、水閘(zha)們(men)、運輸船只等(deng)格(ge)局件大空間(jian)長效機(ji)制防潮及造紙工(gong)業烘(hong)缸、彩(cai)色印刷(shua)輥、曲軸等(deng)部(bu)件的單單從表面受損的靜(jing)電(dian)(dian)噴砂(sha)修護,還適(shi)中用電(dian)(dian)感、電(dian)(dian)瓷行業中的參比電(dian)(dian)極(ji)靜(jing)電(dian)(dian)噴砂(sha)等(deng)。

·Thermal spraying series process: Add some heat source and to heat up the spraying materials(Wire or powder materials), heated material form melting or half melt condition of particles, These particles are power by compressed, to certain speed for the impact and deposition in the matrix surface, form a spray coating with some characteristics.

·To the different provide between heat source it can be divided into burning method and heating method. The former includes combustion flame spraying, explosion spraying and the flame spraying (HVOF); The latter include arc spraying and plasma spraying (is divided into atmospheric plasma spraying and plasma spraying water stability). Spraying process have an important impact on the coating is that spraying temperature (Strict said, it is the temperature of dissolve drops the matrix surface of the impact) and dissolve the speed of the impact drops surface.

·Stel hot spraying System, which is used for light pole, Bridges, tower, the locks, shipbuilding and other structural long-term anti-corrosion and paper dryer, printing roll, crankshaft etc of workpiece surface wear spraying repair, also applies to capacitor, electroceramics electrode coating industry.

 

涂覆實用功(gong)能 Coating function

原(yuan)則(ze)芬(fen)蘭F.N.LONGO對熱噴涂(tu)料納米(mi)納米(mi)涂(tu)層(ceng)(ceng)的(de)幾(ji)大(da)類(lei)最簡單(dan)的(de)方法,納米(mi)納米(mi)涂(tu)層(ceng)(ceng)按(an)實用功能可可分(fen)為:

1、高耐受到劃痕(hen)(hen)金(jin)屬納(na)(na)米(mi)涂(tu)(tu)膜(mo)(mo)。比如抗(kang)黏住受到劃痕(hen)(hen)、外層疲乏受到劃痕(hen)(hen)金(jin)屬納(na)(na)米(mi)涂(tu)(tu)膜(mo)(mo)和耐沖濁(zhuo)金(jin)屬納(na)(na)米(mi)涂(tu)(tu)膜(mo)(mo)。這里面有(you)部分環(huan)境仍有(you)抗(kang)低(di)溫(wen)(<538C)損耗(hao)和抗(kang)炎熱(538~843C)變(bian)形表層之分。

2、耐(nai)溫抗(kang)陽極(ji)的(de)腐蝕耐(nai)磨金(jin)屬(shu)涂層。此種耐(nai)磨金(jin)屬(shu)涂層進(jin)來(lai)包括溫度流程(進(jin)來(lai)有(you)陽極(ji)的(de)腐蝕歡樂(le)氣(qi)氛、的(de)耐(nai)酸(suan)性氣(qi)休(xiu)、低(di)過(guo)843℃的(de)沖蝕及熱障)和熔(rong)融重金(jin)屬(shu)過(guo)程中(zhong)(中(zhong)間有(you)熔(rong)融鋅(xin)、熔(rong)融鋁(lv)、熔(rong)融鐵和鋼、熔(rong)融銅)所APP的(de)涂覆。

3、抗典(dian)雅(ya)和(he)浸漬灼(zhuo)傷納米涂層。典(dian)雅(ya)灼(zhuo)傷包含(han)工(gong)業緊張感(gan)(gan)、鹽(yan)性(xing)緊張感(gan)(gan)、田野緊張感(gan)(gan)等(deng)引(yin)致的灼(zhuo)傷;浸漬灼(zhuo)傷包含(han)可(ke)飲(yin)用水談(tan)水、非可(ke)飲(yin)用水談(tan)水、熱談(tan)水、食(shi)鹽(yan)水、耐腐蝕性(xing)和(he)食(shi)品類加(jia)工(gong)生產等(deng)引(yin)致的灼(zhuo)傷。

4、電(dian)(dian)導(dao)和(he)熱敏(min)(min)電(dian)(dian)阻器金屬涂膜。宜種金屬涂膜在電(dian)(dian)導(dao)、熱敏(min)(min)電(dian)(dian)阻器和(he)屏避(bi)。

5、回到長寬高(gao)鋁層。這類鋁層廣泛用于鐵基(ji)(可鉆削與可軸類的高(gao)碳鋼和(he)耐蝕鋼)和(he)有色(se)輕金(jin)屬輕金(jin)屬(鎳、鈷、銅(tong)、鋁、鈦及他的不銹(xiu)鋼)包裝(zhuang)品。

6、機(ji)械設備元器件齒隙有效(xiao)控制涂覆。這(zhe)類涂覆可磨(mo)。

7、耐藥(yao)(yao)劑(ji)學(xue)反(fan)應銹蝕鋁(lv)層。藥(yao)(yao)劑(ji)學(xue)反(fan)應銹蝕屬于不同(tong)酸、堿、鹽,不同(tong)生(sheng)物碳物和不同(tong)生(sheng)物碳藥(yao)(yao)劑(ji)學(xue)反(fan)應媒質(zhi)的銹蝕。

 

Coating can be divided in function according to the US F.N.LONGO of method that the classified method of thermal spraying coating.

1. Wear resistance coating. Including resistance to stick with wear, wear coating surface fatigue and resistance to blunt turbidity coating. Some of them have difference such as fight microtherm wear(<538C) and high temperature resisting wear coating(538~843C).

2. Heat resistant antioxidant coating. This coating process application of coatings including high temperature( There are oxidation atmosphere, corrosive gas, higher than 843℃ of erosion and thermal barrier) and molten metal process(There are melting molten aluminum, zinc, iron and steel, melting molten copper).

3. Atmospheric corrosion resistance and dipping coating. Atmospheric corrosion caused by corrosion including industrial atmosphere, atmosphere, atmosphere of salt field, etc; Dipping corrosion caused by corrosion including drinking water, the drinking water, hot water, salt water, chemical and food processing, etc.

4. Conductivity and resistance coating.The coating used for electrical conduction, resistance and shielding.

5. Restore size coating. The coating used for some products made by iron (Carbon steel and corrosion resistant steel that can but cutting and grinding) and non-ferrous metal (Nickel, cobalt, copper, aluminum, titanium and other alloy).

6. Mechanical components clearance control coating.The coating can be ground.

7. Chemical corrosion-resistant coating. Chemical corrosion including all kinds of corrosion such as Acid, alkali, salt, all kinds of inorganic and organic chemistry of the medium.

噴砂機器設備型號

好產品優勢特點 Product features

速度(du)的弧光噴塑工(gong)藝機不是我平臺研制成功發(fa)展的某種新產品(pin)。它是以電導(dao)致弧光為供熱(re)系統,將(jiang)輕廢金屬絲融化,以擠壓環境(jing)開始(shi)做霧化及(ji)水(shui)冷卻,將(jiang)需噴塑工(gong)藝用(yong)輕廢金屬絲吹成微細粒子,速度(du)的噴向經(jing)歷預處置產品(pin)工(gong)件表層,有(you)滿(man)意表層。

High speed arc it's research and development of a high efficiency, low energy consumption and high-tech products. It is produced as heat source, electric arc will melt metal wire, to compressed air atomization and cooling, on will be spraying with wire micro-sized particles blow in, the gush after pretreatment to the surface coating, obtain ideal.

適用人群范圍圖 Applicable scope

1. 電力塔(ta)、橋(qiao)面(mian)、水閥門、船(chuan)只等(deng)鋼框架噴鋅(xin)噴鋁(lv)防腐(fu)施工。

2. 紙廠烘缸、印刷制版(ban)輥、曲(qu)軸等鑄件接觸面剎車盤磨損的(de)靜電噴涂(tu)消除。

3. 電感、電瓷(ci)服務業(ye)的探針靜(jing)電噴涂等。

4. 熱(re)水(shui)鍋爐(lu)四管、制(zhi)粉(fen)(fen)整體(ti)(新風機葉片及蝸殼)、輥(gun)子(zi)、烘(hong)缸(gang)、軸類、鑷子(zi)等(deng)防(fang)(fang)磨(mo)防(fang)(fang)腐材(cai)料粉(fen)(fen)末噴涂(tu)層。

1. The Eiffel Tower, the bridge, the water gate, shipbuilding and other steel structure spraying zinc corrosion spraying aluminum.

2. HongGang papermaking, printing roll, crankshaft etc the surface of spraying repair wear .

3. Capacitance, electroceramics electrode coating industry.

4. Four tube boiler, system powder system (their impeller and spiral), roller, HongGang axle, mould as well as the grinding corrosion spraying layer.

 

器機(ji)產(chan)品型號Model

STR-400

STR-400A

STR-250-D

輸出電流(liu)值Input voltage

3相AC380V、50Hz

固(gu)定工作輸出工作電壓Rated output power

18kw

13kw

7kw

特殊電流(liu)值Rated current

400A

300A

250A

模(mo)擬輸出電流電壓(ya)Output voltage

21~45V

18~42V

14~36V

 

環境下率Load rate

60%

電流電壓的(de)調節(jie)級(ji)數(shu)Voltage regulation series

粗、細調各3檔、共9檔

外觀(guan)設計寬度Envelop dimensions

600×460×850

稱重Weight

215kg

195kg

140kg

絕緣性檔次(ci)Insulation class

E

 

重(zhong)要技巧性能參數(shu) Main technical parameters

噴涂料村料

Spray materials

橡膠線直徑約

Wire diameter(mm)

經常使用事業瞬(shun)時電流

Common working current(A)

負載直流電壓

load voltage(V)

建議選用(yong)室內空氣帽小口徑(jing)

Choose air hat caliber(mm)

噴涂工藝能力

Spraying efficiency(kg/h)

鋅絲Zinc wire

1.2-3.0

80-210

18-30

6-8

32

鋁絲Wire

1.2-3.0

120-240

25-38

6-8

30

銅線Copper wire

2.0

150-200

35-40

7-8

18

高合金鋼絲High carbon steel wire

2.0

150-220

10-44

8

21.5

不銹剛(gang)絲(si)Stainless steel wire

2.0

150-220

10-44

8

32.5

鋅鋁Zinc, aluminum

1.2-2.0

80-110

18-28

7

19-28

鉛錫鎂合金絲 Lead-tin alloy silk

1.2-3.0

 

 

 

 

 

本套儀(yi)器(qi)由快速弧光噴槍、弧光噴砂電原組(zu)建。另需配置儀(yi)器(qi):水(shui)汽當中減(jian)少機、水(shui)汽當中柴油(you)濾清器(qi)、放絲(si)盤架。

This set of equipment by the arc gun, arc spraying of power supply. Take another corollary equipment: air compressor, air cleaner, put silk plate frame.

環境壓為

Air pressure

搜索電源開關

Input power

輸入輸出馬力

Output power

工(gong)作輸出滿載(zai)輸出功(gong)率

Load voltage output

外接電源單重

Power weight

調準電壓降

Adjusting voltage

>0.5Mpa

380V(相電壓)50HZ

16KW

18-44V

178kg

0-24V

 

使用二合一式電(dian)氣(qi)控制氣(qi)、電(dian)旋(xuan)轉開關(guan),運營更便捷,可完成(cheng)長間隔(ge)登高(gao)家庭作(zuo)業。

物(wu)體航行訪問速度達(da)420m/s之上。

心軸暖(nuan)濕(shi)氣流流速達600m/s。

表層沉積物率(lv)超(chao)過75%。

The one-piece electric control pneumatic, electric switch, the operation more

convenient, may realize the long distance race homework.

The speed of 420 particles m/s above.

Axial flow speed of 600 m/s.

Coating deposition rate of more than 75%.

 

噴槍重量體積

Gun weight

空氣的壓差

Air pressure

氣消耗掉量

Air consumption

送絲引力場

Send silk gravity

可控硅調壓位置

Speed range

鍵盤輸入直流電壓

Input voltage

2.65kg

>0.5Mpa

>1.85m3/min

>8kg

無級變速可控硅調壓

≤24V(直流電)

 

涂裝的設備題材

1、焊弧(hu)噴砂機(ji)最主要的(de)(de)用做(zuo)鋼設計的(de)(de)大總面(mian)積(ji)防污(wu)及有(you)損壞或處理(li)人為失誤的(de)(de)機(ji)械零部件(jian)界面(mian)修補和備制電(dian)感導電(dian)表層等。

2、核心粉(fen)末噴涂產品:鋅(xin)、鋁等。

3、結(jie)合不(bu)相同操作情(qing)況的產(chan)出需,該(gai)焊弧噴(pen)槍可特定在車床上對制度的大零部件來噴(pen)漆。

4、可用拉式(shi)焊弧(hu)噴槍(qiang),推式(shi)焊弧(hu)噴槍(qiang)也能使用。

5、該電將噴槍工作抑制、送絲可(ke)控硅(gui)調壓、有(you)機廢(fei)氣氣體(ti)壓縮空氣管集幾組(zu)是(shi)很理想(xiang)的電弧焊接噴靜電粉末噴涂機械設(she)備。

1、It is mainly used in the steel structure of the large area antisepsis and wear or processing error of parts surface repair and preparation capacitance conductive coatings, etc.

2、Main spraying materials: zinc, aluminum, etc.

3、The arc gun can be fixed in the machine tool of the rules on the great work a spray according to the different working conditions of production needs.

4、It can be used to pull type arc gun, also in push type arc gun.

5、The power supply conditions have gun control, wire feeding speed, gas pipeline, etc. Is the ideal arc spraying spraying special equipment.

脈沖噴塑:
脈沖橡膠線噴砂就是項緊密聯系了悍接加工工藝的簡便性和輕便性的熱噴砂技術工藝APP,一項達標率的界面外理技術工藝APP事實上上可能在一些場地不方便地選擇。與此同時,脈沖噴砂設計的入料效率使之可能佳地APP于大平數界面外理公開場合,譬如巨型建筑組成的鋼組成和巨型輪輥。

應 用:
軸頸、軸承修復
輪輥表面修復
建筑鋼結構保護

方  法:
電孤放電放電橡膠線熱粉末涂裝將橡膠線徹底消除溶化、霧化吸入,并將液滴噴出到零件表明。該技術采用電孤放電放電熱處理加熱,而不會是采用氧-油料火花液化石油氣石油氣金屬。在一款兩線裝置里,電孤放電放電增加二個填裝了需粉末涂裝物資的橡膠線反相極頭,橡膠線的交錯式點同時位置在減小熱空氣噴出頭遠處,當電孤放電放電生成的熱氣溶化橡膠線,噴出頭將熔融液滴噴上零件表明。自動化上料器將幾種橡膠線維持進入有保障電孤放電放電粉末涂裝和液化石油氣石油氣裝修材料的供求平衡。

實 踐:
壓縮空氣噴射方法在線材電弧噴射系統的使用,使得熔融粒子的氧化速度要比其它使用惰性載流氣體系統更快。因而,線材電弧噴涂涂層的顯微照相揭示,本方法制備的材料氧化率百分比要比用等離子或HVOF系統制備的其它噴涂涂層要高,涂層的硬度也要增加不少,盡管這個氧化過程可能影響到一些應用。除壓縮空氣外,氮氣也可以作為離子化氣體以減少沉積過程中的氧化物。
線材電弧噴涂可以生產特殊的50-50仿合金涂層。因為雖然電弧必須在兩線之間激發,但線材可以是不同的材料。通過使用不同類型的兩種線材,涂層會形成混合體。如果有這種特殊的涂層需求,線材電弧噴涂將是比較實用的選擇。
 
噴鋅是各種各樣部件防護欄、防蝕的生產設備。為處理部件外表的氧化物,近半年普遍都用涂漆守護,其防蝕使用期普遍在3-5年,所以應該總是性來維修部、養護等,減少更多人工資源配置。現用部件外表噴砂后噴鋅、再上漆加工對其進行守護,防蝕使用期相當于30年之內免養護等。
維護方便快捷:噴涂可直接在現場進行,無需拆裝;
1.噴鋅、噴鋁、噴銅可修復性強:結構件在加工、起吊、運輸、安裝過程中,涂層易被碰壞、劃傷,電弧噴涂技術可以進行修復;
2.與金屬基體的結合力好:電弧噴涂層與基體以機械熱鑲嵌和微冶金結合共同作用,涂層表現出好的結合力,是火焰噴涂的3倍,在所有防腐涂層里結合力較好;
 3.涂層質量好:電弧噴涂(噴鋅、噴鋁、噴銅))加熱絲材方式為電弧加熱,絲材融化溫度高,融化均勻,噴涂致密,涂層質量本公司熱誠期待著有五金加工業務的各地各行業客戶與我們聯系。誠信為本,真誠為廣大客戶提供品質的五金加工產品及更完善的服務,確保品質、準時交貨、及時響應和處理客戶反饋的相關要事。